一、現(xian)代工(gong)業的(de)(de)發展已出(chu)現(xian)越(yue)來(lai)越(yue)多(duo)的(de)(de)綜(zong)(zong)(zong)合型大項目(mu),要求(qiu)對(dui)從(cong)設計(ji)(ji)(ji)到生(sheng)(sheng)產(chan)(chan)的(de)(de)整個(ge)(ge)過程(cheng)盒全部環節所組成(cheng)(cheng)(cheng)網絡(luo)的(de)(de)物質流(liu)、信息(xi)流(liu)、資金流(liu)進(jin)行綜(zong)(zong)(zong)合控制,使(shi)預測(ce)分析、運行工(gong)況、設備(bei)狀態、能(neng)源利用(yong)、經濟效益和(he)故(gu)障處理(li)都在優化、合理(li)的(de)(de)狀態。在自動(dong)(dong)化技(ji)術、信息(xi)技(ji)術與(yu)各(ge)種生(sheng)(sheng)產(chan)(chan)技(ji)術基礎上,由(you)工(gong)業計(ji)(ji)(ji)算(suan)機(ji)系(xi)(xi)統將工(gong)廠全部生(sheng)(sheng)產(chan)(chan)活(huo)動(dong)(dong)所需(xu)的(de)(de)信息(xi)與(yu)各(ge)分散(san)的(de)(de)自動(dong)(dong)化系(xi)(xi)統有機(ji)集(ji)成(cheng)(cheng)(cheng)起來(lai),構成(cheng)(cheng)(cheng)一個(ge)(ge)能(neng)適應生(sheng)(sheng)產(chan)(chan)環境不確定性(xing)與(yu)市(shi)場需(xu)求(qiu)多(duo)變性(xing)的(de)(de)柔性(xing)智能(neng)生(sheng)(sheng)產(chan)(chan)系(xi)(xi)統,例如(ru)以(yi)(yi)離(li)散(san)事件為特征的(de)(de)計(ji)(ji)(ji)算(suan)機(ji)集(ji)成(cheng)(cheng)(cheng)制造(zao)系(xi)(xi)統CIMS。如(ru)圖3所示,CIMS系(xi)(xi)統由(you)以(yi)(yi)下幾方面(mian)(mian)(mian)組成(cheng)(cheng)(cheng),用(yong)成(cheng)(cheng)(cheng)熟技(ji)術及(ji)產(chan)(chan)品(pin),促進(jin)學科交叉(cha),從(cong)工(gong)業控制作(zuo)為集(ji)成(cheng)(cheng)(cheng)自動(dong)(dong)化的(de)(de)基礎必須(xu)考慮到集(ji)成(cheng)(cheng)(cheng)的(de)(de)需(xu)求(qiu)與(yu)環境,包括計(ji)(ji)(ji)算(suan)機(ji)網絡(luo)和(he)數據(ju)分系(xi)(xi)統NES和(he)DBS,技(ji)術信息(xi)分系(xi)(xi)統TIS、制造(zao)自動(dong)(dong)化分系(xi)(xi)統MAS、質量(liang)信息(xi)分系(xi)(xi)統QIS和(he)管理(li)信息(xi)分系(xi)(xi)統MIS等。衡量(liang)CIMS是否達到全面(mian)(mian)(mian)優化要從(cong)及(ji)時性(xing)、高質量(liang)、經濟性(xing)和(he)環境保護方面(mian)(mian)(mian)綜(zong)(zong)(zong)合考慮,實(shi)現(xian)從(cong)市(shi)場分析、產(chan)(chan)品(pin)設計(ji)(ji)(ji)、生(sheng)(sheng)產(chan)(chan)制造(zao)到售后服務的(de)(de)控制與(yu)管理(li)的(de)(de)集(ji)成(cheng)(cheng)(cheng)。
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二、集成控制技術在橡機行業的應用
橡膠機械行業生產過程的集成控制還有很大的提升空間,例如,在換料或卸胎的過程中,使用AGV小車進行自動物流供應,使得生產過程集成化更高。“智能制造+工業機器人”的模式,已經成為了眾多汽車品牌商全面提升公司智能制造水平的有效手段。AGV在汽車的整車制造四大工藝,即沖壓、焊裝、涂裝、總裝的生產過程中發揮著越來越重要的角色。
三、集成控制技術的關鍵
工(gong)(gong)業集(ji)(ji)(ji)(ji)成(cheng)(cheng)(cheng)控制系(xi)(xi)(xi)(xi)統(tong)(tong)將不(bu)僅僅實現控制功(gong)能,而必須考慮與(yu)設計、管理決策(ce)等系(xi)(xi)(xi)(xi)統(tong)(tong)的(de)互聯,實現信息(xi)的(de)雙向共享和自動化系(xi)(xi)(xi)(xi)統(tong)(tong)的(de)集(ji)(ji)(ji)(ji)成(cheng)(cheng)(cheng)。在系(xi)(xi)(xi)(xi)統(tong)(tong)集(ji)(ji)(ji)(ji)成(cheng)(cheng)(cheng)中(zhong),人的(de)因素(su)必須要(yao)(yao)(yao)受到足夠重視(shi),成(cheng)(cheng)(cheng)功(gong)的(de)系(xi)(xi)(xi)(xi)統(tong)(tong)集(ji)(ji)(ji)(ji)成(cheng)(cheng)(cheng)往(wang)往(wang)是經營、技術(shu)與(yu)人的(de)集(ji)(ji)(ji)(ji)成(cheng)(cheng)(cheng),在自動化與(yu)工(gong)(gong)控系(xi)(xi)(xi)(xi)統(tong)(tong)中(zhong),如何促進人機協(xie)作、協(xie)調與(yu)協(xie)同(tong),使人的(de)創新性能更好發(fa)(fa)揮(hui)是人們關注的(de)一個問題。要(yao)(yao)(yao)在生產中(zhong)發(fa)(fa)揮(hui)人的(de)優勢作用,更要(yao)(yao)(yao)使工(gong)(gong)控系(xi)(xi)(xi)(xi)統(tong)(tong)便于(yu)集(ji)(ji)(ji)(ji)成(cheng)(cheng)(cheng),以系(xi)(xi)(xi)(xi)統(tong)(tong)集(ji)(ji)(ji)(ji)成(cheng)(cheng)(cheng)促進工(gong)(gong)控系(xi)(xi)(xi)(xi)統(tong)(tong)的(de)發(fa)(fa)展。